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How to make a
Worm Gear Reducer

Worm_Gear_Reducer_k_019

With this you can make a 4e ax for your milling or engraving machine.

It’s very easy to make.

Lets start.

Take a piece of metal and place it in a 4 jug claw

Worm_Gear_Reducer_k_002

Make a chamber for 2 ball bearings.

Worm_Gear_Reducer_k_007

Worm_Gear_Reducer_k_008

Make a ax like this.

IMG_6742

The smallest diameter is for the smallest ball bearing.

The biggest diameter is to protect the ball bearings against chips and dust.

The upper diameter is for your gear.

This part you must make it in one time, so all the diameters are in one line.

Worm_Gear_Reducer_k_020

Put them together.As you can see i have cut out a piece of the block. This because he was to high.

Worm_Gear_Reducer_k_021

Make a gear wheel.

I was forgotten to take the pictures, so you see the tooth in the gear.

Worm_Gear_Reducer_k_022

So all parts together.

Worm_Gear_Reducer_k_010

put it on your lathe like this.

Worm_Gear_Reducer_k_011

The center of the gear must be on the center of the machine.

Place a machining tap in the Jaw Chuck. I used M12.

Worm_Gear_Reducer_k_013

Worm_Gear_Reducer_k_014

lock your support.

Turn on your machine and move the gear to the M12 tap.

When it hits the tap, you will see that the gear is turning automatic.

Worm_Gear_Reducer_k_015

As you can see the the tooth are not on the same place when it make 1 round. Don´t worry.

Use some oil.

When the tap is not so sharp anymore, please move the gear to a new position.

Set it deeper and it will be ok.

Worm_Gear_Reducer_k_017

I have make a line with a marker in the upper side, so i can see that it makes 1 turn.

Worm_Gear_Reducer_k_023

When its deep enough you will see something like this.

Worm_Gear_Reducer_k_019

Now its ready.

 

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